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Foam insert for suitcases and containers

Foam inserts for cases and containers


Choosing the right case or container is the first step to protecting your items during transport and storage. But what happens when you transport sensitive products, tools, electronic devices or equipment? This is where individual foam inserts come into play. At Novapor, we are experts in producing custom foam liners for cases and containers, giving you the ultimate protection for your valuable items. In this post you will learn more about how our foam inserts can make the difference.

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A suitcase or container may have the best safety features, but without the right interior, your items are still vulnerable to shock, vibration and shock. Our custom foam inserts are specifically tailored to the shape and size of your items. This means that each item has its own safe place, with no room for movement or contact with other items. This individual fit offers optimal protection against damage and scratches.

When traveling or transporting, space is often limited and it can be a challenge to fit everything you need. Our foam inserts for cases and containers use the available space efficiently because they are tailor-made. No space is wasted and you can carry more without sacrificing safety and security. This is particularly useful if you are transporting sensitive equipment but still need space for other things.

Foam inserts for suitcases and containers not only help protect your items, but also help with organization. You can organize your items clearly so you know exactly where everything is. This saves time and hassle when packing and unpacking. A well-organized insert can also help you find your items quicker and easier during your trip.

Our tailor-made foam inserts for cases are extremely versatile. You can use them in a variety of containers and cases including toolboxes, camera bags, medical cases, backpacks and more. Whether you're traveling for business or pleasure, your items will stay safe and secure.

NOVAPOR foam inserts for cases and containers are not only effective, but also durable. They are made from high quality material that can withstand the rigors of travel. Even with regular use, they retain their shape and elasticity to reliably protect your items.

Choosing the right foam for your products and protecting them is crucial as different types of foam have different properties and applications. Here are some of the common types of foam and their uses:

Cross-linked polyethylene foams, also known as expanded polyethylene (EPE) foams, have become a popular choice in recent years for protecting products in cases and containers. These foams offer an impressive combination of light weight, shock absorption, durability and conformability, making them ideal for use in cases and containers.

Crosslinked polyethylene foams are a form of closed cell foam made by heating polyethylene beads under pressure and using chemical crosslinkers. This networking results in a three-dimensional network of interconnected cells, giving the foam its characteristic structure and properties. The structure provides excellent shock absorption and high strength while remaining light in weight.

Foam insert for suitcase
  • Water resistance: Cross-linked PE foams only absorb minimal water. This means that they do not quickly saturate or lose their cushioning properties, even when in contact with moisture. They are therefore ideal for protecting products and items that need to be protected from moisture, for example during outdoor activities or in the maritime sector.
  • Chemical resistance: In addition to oils and fats, cross-linked PE foams are also resistant to many other chemicals. This makes them valuable in industrial and medical applications where contact with aggressive substances must be avoided.
  • Excellent shock absorption: Cross-linked polyethylene foams provide excellent shock absorption and absorb the energy of shock and vibration. This protects delicate items from damage during transport.
  • Durability: These foams are extremely durable and retain their cushioning properties over a long period of time. They are resistant to moisture and chemicals, which increases their lifespan.
  • Adaptability: Cross-linked polyethylene foams are easy to cut and shape to meet the needs of specific items. This enables tailor-made adaptation to the interior of cases and containers.
  • Environmental friendliness: These foams are recyclable and help reduce waste, which is very important in today's world of sustainability and environmental protection.

Do you want to read more about cross-linked PE foams? Then click here:

Uncrosslinked PE foams, or polyethylene foams without crosslinking, are another popular option when it comes to protecting sensitive items in cases and containers. Manufactured from polyethylene in its original, uncross-linked form, these foams offer a range of properties and benefits that make them attractive for use in the travel and transport industries.

Uncrosslinked PE foams, or polyethylene foams without crosslinking, are another popular option when it comes to protecting sensitive items in cases and containers. Manufactured from polyethylene in its original, uncross-linked form, these foams offer a range of properties and benefits that make them attractive for use in the travel and transport industries.

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  • Lightweight: Uncrosslinked PE foams are extremely light and do not contribute significantly to the overall weight of the luggage. This is especially important to keep costs down and avoid overweight fees.
  • Shock absorption: Although they are not as shock-absorbing as cross-linked polyethylene foams, uncross-linked PE foams still provide some shock absorption that protects delicate items.
  • Flexibility: These foams are flexible and can be easily cut and shaped to fit the interior of a suitcase or container. They adapt to the contours of the objects and thus offer a certain level of protection.
  • Cost efficiency: Uncrosslinked PE foams are typically less expensive than some other types of foam, making them an affordable option.
  • Durability: Although they are not as durable as cross-linked foams, uncross-linked PE foams are still quite durable and retain their shape and structure.

Would you like to find out more about our uncrosslinked PE foams? Then click here

Recycled suitcase foam is an eco-friendly and sustainable option for protecting delicate items during transport. This foam is made from recycled material, helping to reduce waste and minimize environmental impact.

Foam inserts made from recycled foam for reliable protection against transport stress, protective case
  • Environmental friendliness: Recycled foams are made from recycled polyethylene or polyurethane materials, usually from packaging, manufacturing waste, or other sources. The use of recycled material reduces the need for raw materials and minimizes the impact on the environment.
  • Versatile application: Recycled foams are just as versatile as virgin foams and can be used in cases and containers for a wide range of products. They offer protection against shock and vibration and are well suited for transporting delicate items.
  • Easy adjustment: Recycled foams can be easily cut and shaped to customize the interior of a case to suit individual needs. This adaptability allows protection to be optimized for different items.
  • Sustainability: The use of recycled foams contributes to promoting sustainable production and consumption. They allow materials to be recycled and waste to be reduced.
  • Quality and performance: Recycled foams offer comparable performance and quality to newly manufactured foams. They are able to protect items from damage and help ensure the safety and integrity of your luggage.
  • Energy saving: The production of recycled foams often requires less energy than the production of new foams. This helps reduce energy consumption and the associated environmental impact.

Using recycled foams in cases and containers is a win-win situation. They protect your valuable items during transport and at the same time make a positive contribution to environmental protection. As an environmentally friendly alternative, they help reduce waste and resource consumption while providing an effective solution for protecting your items. This makes them a sustainable and responsible choice for travelers and case and container manufacturers.

Looking for the right case or container for your products?

Choosing the right case or container to transport your products safely and efficiently is crucial. At Novapor we are aware of this and offer you a comprehensive solution to find the perfect case or container for your specific needs. We already have a large selection of products www.novapor.com, but that's not all we offer.

Our strength lies in our broad network of manufacturers and suppliers, which gives us access to an almost endless variety of cases and containers. This means that even if you are looking for something specific that is not included in our standard offering, we can find the ideal solution for your needs.

We understand that every product is unique and therefore has individual packaging and transport requirements. That's why we offer tailor-made solutions to ensure that your case or container fits your products perfectly. From size to material to configuration – we adapt everything to your needs.

Our team has years of experience in various industries including electronics, medical, tools, equipment, and much more. We understand the specific requirements and challenges that these industries present and can recommend the best possible solution.

Feel free to browse now and see if you already have the right case or container:

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How do you get your customized foam inserts for Novapor cases?

Contact us

Let us know your requirements and needs. We are here to help you find the best solution for your items.

Measuring and designing

We will take the dimensions of your items and work closely with you to create a design that meets your requirements.


Our experienced craftsmen will produce the foam inserts for cases and containers precisely according to your specifications.

Quality control

Each insert is carefully inspected to ensure it meets the highest standards.

Delivery and joy of safety

Once manufactured, you will receive your customized foam case inserts and can look forward to your travels without having to worry about the safety of your items.

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