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Cross-linked polyethylene (PE foam)

Crosslinked polyethylene is a thermoplastic and is by far the most commonly used foam for packaging worldwide. In cross-linked PE foams, the polymer chains are chemically or physically connected to one another at certain points and form a three-dimensional network. Cross-linked PE foam has a fine, regular and closed cell structure and therefore a smooth surface. crosslinked polyethylene is used in a wide variety of industries, such as automotive, construction and packaging industries.

Cross-linked polyethylene: Typical properties

The closed cell structure offers excellent heat and cold insulation properties. In addition, cross-linked polyethylene absorbs almost no water. The cross-linked PE foams are primarily used in... case inserts, Seals, reusable packaging, medical upholstery, technical parts and other upholstery.

Cross-linked polyethylene PE foam foam insert for suitcases
Protective case with networked foam insert, shadowboards, black and green

PE FOAM: durable and long lasting

Cross-linked PE foam often becomes more sensitive for packaging electronic components, glassware, automotive parts, medical devices and other items that require cushioning and protection during transport. Crosslinked PE foam is resistant to chemicals and oils, making it suitable for packaging products that may come into contact with various substances during transportation. Cross-linked PE foam is durable and long-lasting, meaning it can be used for multiple deliveries or reused for different packaging needs.

BENEFITS OF CROSSLINKED PE:

  • Excellent cushioning properties
  • reusable
  • Available in ESD/FR
  • Low water absorption
  • Suitable for food
  • Good chemical resistance
  • Customizable
Foam tool tray, shadowboards in black and blue for protecting and organizing tools

NOVAPOR FOAM

Over 100 different material qualities constantly available for you, in numerous colors and densities.

Foam panels Novapor packaging

PHYSICAL PE FOAM:

ZOTEFOAM Materials:

Image6
QUALITY DENSITY HARDNESS COLORS DIMENSIONS - BLOCK
PLASTAZOTE LD15

15kg/m³

43kPa

white / black

2000x1000x52mm

PLASTAZOTE LD18
18kg/m³

43kPa

white

2000x1000x52mm

PLASTAZOTE LD24
24kg/m³

52kPa

white

2000x1000x52mm

PLASTAZOTE LD24 FR
24kg/m³

51kPa

black

1500x1000x30mm

PLASTAZOTE LD29
29 kg / m³

53kPa

white / black

2000x1000x52mm

2000x1200x52mm

PLASTAZOTE LD30 SD
30kg/m³

79kPa

black

2000x1000x35mm

PLASTAZOTE LD32 CN
32kg/m³

86kPa

black 

2000x1000x32mm

PLASTAZOTE LD 33
33kg/m³

66 kPa

black/white/red/blue/green/yellow/grey

2000x1000x30mm

PLASTAZOTE LD 45
45kg/m³
90kPa
black/white/red/blue/green/yellow/grey
2000x1000x30mm
PLASTAZOTE LD45 FR
45kg/m³
88kPa
black
2000x1000x32mm
PLASTAZOTE LD 60
60kg/m³
124kPa
white / black
1800x900x28mm
EVAZOTE EV30
30kg/m³
39kPa
black / white-orange
2000x1000x30mm
EVAZOTE EV 45 CN
36-49 kg/m³
67 kPa
black
1430x950x28mm
EVAZOTE EV50
50kg/m³
50kPa
black / white-blue
2000x1000x32mm

CN= electric conductance / SD = static dissipative / FR= flame retarded

As ZOTEFOAMS Official Partner, NOVAPOR has access to all foams from ZOTEFOAMS. This allows us to provide you with quotes for a wide range of quality foams.

ALVEO materials:

image111 e1682546556161
QUALITY DENSITY HARDNESS COLORS DIMENSIONS - BLOCK
NA FROM 36 

28kg/m³

50kPa

black/blue/yellow/red

2000x1200x100mm

NA FROM 36 
28kg/m³

50kPa

white

2000x1200x100mm

NT AB 25 
40kg/m³

92kPa

black

2000x1200x100mm

NT FROM 17 
53kg/m³

150kPa

black

2000x1200x100mm

NACO III EL*
40kg/m³

57kPa

black

1600x1200x75mm

NT FROM FRI*
30kg/m³

50kPa

black

2000x1200x100mm

EL = electrically conductive / FR= flame retarded

As SEKISUI ALVEO Official Partner, NOVAPOR has access to all SEKISUI ALVEO foams. This allows us to provide you with quotes for a wide range of quality foams.

CHEMICALLY CROSSLINKED FOAMS:

QUALITY DENSITY HARDNESS COLORS DIMENSIONS - BLOCK
XPE 25

25kg/m³

42kPa

white / anthracite

2000x1000x123mm

XPE 33
33kg/m³

92kPa

white / anthracite / black / yellow / gray / blue / green / red

2000x1000x100mm

2400x1200x100mm

XPE 33 FR
33kg/m³

92kPa

black

2000x1000x100mm

XPE 45
45kg/m³

76kPa

white / anthracite / black / blue / yellow / gray / green / red

2000x1000x100mm

2400x1200x100mm

XPE 60
60kg/m³

120kPa

anthracite / white

2000x1000x100mm

XPE 100
100kg/m³

180kPa

anthracite

2000x1000x63mm

XPE 120
120kg/m³

230kPa

anthracite

1890x930x42.5mm

XVA33
33kg/m³

28kPa

anthracite /black

2000x1000x100mm

XVA45
45kg/m³
35kPa
anthracite /black
2000x1000x100mm

FR= Flame retarded

NOVAPOR expanded polystyrene is available as raw material blocks, cut to size, as contoured or molded parts. Here are some product examples:

Cross-linked polyethylene PE, contours, foam
Military foam packaging, Novapor foam insert, padding for weapons
Cross-linked polyethylene PE, compartments, foam

Novapor

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